Steam Distribution
We help facilities identify savings opportunities and resolve inefficiencies in their steam distribution systems using expert engineering solutions and proven products.
From assessment through installation, SMI provides clear communication, detailed documentation, and consistent support—delivering improved efficiency, lower utility costs, and reduced carbon emissions.
Investing in regular steam trap maintenance, including timely repairs and replacements, is crucial for maximizing the efficiency and longevity of your steam system.
Steam Trap Testing is Essential for Optimizing System Performance
Increased Boiler Fuel Consumption
Steam Venting
Condensate Backup
Water/Steam Hammer
Steam Point of Use Equipment Not Performing Properly
Signs You Need a Steam Trap Replacement:
Annual testing can identify steam trap failures—but problems can still go undetected between inspections.
Our continuous monitoring technology tracks steam trap performance in real time, providing the visibility needed to quickly identify failures and maintain efficient steam system operation.
Make the Most Out of Your System’s Energy With Steam Trap Monitoring
No Shutdown Required for Installation
Remote Monitors (hardwiring not required)
Accurate Data in Real Time
Identify Faulty Steam Traps Immediately
Potential Utility Rebate Incentives
Simple Maintenance
The lack of proper insulation on steam and hot water systems wastes energy, creates health and safety issues, and produces unnecessary carbon emissions.
We survey systems to specify and install conventional insulation as well as removable insulation covers (RICs), which maintain the efficiency of the heating and cooling systems.
Improve Safety and Save Energy with Proper Thermal Insulation
Metering services include recommendations on system measurement points, meter specifications, installation, digitization through PLC, associated monitoring control systems, and commissioning of the system to ensure you have reliable and precise data to manage your steam system effectively. Accurate metering provides crucial data that helps you:
Manage Your Steam System Effectively with Steam and Condensate Metering
Monitor System Performance
Control Energy Costs
Ensure Accurate Billing
Enhance Environmental Sustainability
Improve System Capacity & Ensure Efficiency
Mitigate compliance risk
Control valves play a critical role in regulating flow and pressure in steam and hydronic systems.
SMI ensures the proper valve is selected and installed for each application—supporting stable system operation, protecting equipment, and reducing the risk of costly downtime.
Professional Control Valve Installation Services
Lowering steam pressure can reduce energy losses—but only when done through careful engineering analysis.
SMI performs detailed studies to evaluate steam loads, pressure drops, PRV capacity, and system constraints to determine the optimal operating pressure. Our approach ensures reliable steam delivery while minimizing distribution losses and improving overall system efficiency.
Optimizing Steam Pressure
Expertly Designed Steam System Improvements That Maximize Savings and Extend Equipment Life
Optimizing steam distribution design improves both system efficiency and reliability. We engineer piping modifications that reduce energy losses and improve overall system performance.
Proper insulation and the strategic placement of steam traps and condensate return lines also help ensure efficient steam delivery and effective energy recovery.
Proven Steam Distribution Expertise
Case Study: Efficiency Enhancements in Boston Lead to 5 Million Gallons of Annual Water Savings and Significant CO2 Reductions
Case Study: Automation Project Provides Steam System Efficiency and Control Enhancements at Weyerhaeuser Veneer Mill
Case Study: Smart Steam Management: How Data-Driven Insights are Transforming Boston Children’s Hospital’s Energy Efficiency
Case Study: Steam Trap and Pipe Insulation Upgrades Save an Illinois VA Hospital $100k in The First Year
Case Study: Steam and Valve Retrofit Project Provides Long Beach Public Schools with Energy Savings and Reduced Emissions
Case Study: Norfolk Naval Shipyard Piping and Steam Trap Upgrades
Case Study: Comprehensive Pipe Insulation Project at a Texas Federal Correctional Institution
Webinar: Steam Systems, An Operational Cost/Benefit Analysis
Webinar: Industrial Steam System Assessments
White Paper: Pressure Reducing Valves
Learn About Our Other Steam System Solutions
Speak With an Expert About Improving Steam Distribution in Your Facility
info@steammgt.com
1-800-731-0131